Vision Systems

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electronic-component

Machine Based Vision & Measurement System

  • Machine based vision detection system for stators defects
    The application consists of a rotating table in which two stations are dedicated to controlling stator defects with 30s cycle time. The inspection is done with two matrix cameras, in a fixed position and a ring illuminator for each camera. The system is supplied complete with electric panel and custom user interface.
  • The heads consist of a compact optic set (camera, lens, illuminator) connected to a signal amplifier.
    The vision system is complemented by an industrial PC, which houses the PLC communication protocol program and the image visualization interface.
  • Camera Based Vision Inspection Solutions
  • Machine Vision Inspection & Measurement Solution
  • Vision Inpection Solution For Pharma Application
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Electronic component machine vision Coplanarity inspection station

Electronic component machine vision Coplanarity inspection station Coplanarity detection is sometimes called frontality detection and flatness detection. Coplanarity detection system is designed for inspection horizontal straight lines of pins of various electronic components such as IC chips, electronic connectors, inductors, and transformers Indicators such as degree, coplanarity, gap, and stitch width.

  • The device is equipped with a sensor for automatic recognition and alarms for any detected issues.
  • Measurement data is saved and can be accessed for review at any time.
  • Manual coplanar inspection station with 2 cameras for enhanced accuracy.
  • Judgment accuracy of 99.99% (dependent on material).
  • Vision size of 20x30mm for comprehensive inspection coverage.
  • Camera resolution of 5 million pixels for precise imaging.
  • Suitable for inspecting inductance, ICs, and other pin components.
  • Detection accuracy of ±0.01mm ensures high precision.
  • Compact dimensions: length 0.55m, width 0.15m, height 0.15m.
  • Detection speed of 600/min through software processing.
  • Repeatability accuracy of ±0.01mm for consistent results.

Why Coplanarity Matters:

  • Ensures proper alignment of device pins or balls within manufacturing tolerances.
  • Critical for board assembly to center pins on pads before reflow.
  • Promotes proper solder flow for solid pin-to-pad bonding.
  • Reduces risks of solder fractures, cold solder joints, and lifted pins.
  • Enhances device seating and bonding for better heat and vibration resistance.
  • Minimizes field failures, crucial for mission-critical applications like automotive braking and missile guidance systems.

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